Face metallic processing technique of future

According to concerning data statistic, in Euramerican industry developed country, the component that has 70 ％ of 50 ％ ～ uses laser beam machining to finish, develop in recent years especially very fast. Laser is the low cost that in industry the place in making shows, efficient and tremendous potential of application, brought about the motivation that the world competes each other between main industry country. Technology of electric spark treatment, MES, informatization, network is made wait and laser technology is same, there is the effect of different in approach but equally satisfactory in result in modern manufacturing industry. Laser technology foreground is infinite gentleman of Wang He age: Medium application is processed in the metal as laser technology more and more general, be opposite to satisfy a client of laser technology mix in the round slashing requirement, the competition between each manufacturer already was amounted to turn white-hot. Through laser power big fight of a few years, after everybody realises the limit of ply of high quality cut, and more dedicated manufacture efficiency at how rising, systematic dependability and reduce moving cost to bring higher additional value and profit. The technology of ceaseless innovation will be close together around move drive technology, cut technology, reduce specific power consumption, responsible process to control the control that turns with human nature platform spreads out. Drive technology: To reflect the character of cut of laser high speed, ask taller acceleration ≥ 3g makes the cut efficiency of laminose and poriferous spare parts turns over times, the punching machine that cuts a tradition thereby machines a domain. But avoid even at the same time from this and addition driving force is mixed to tigidity of machine tool structure the additional requirement of stability. Cut technology: "The flight is perforative " with high speed " can accuse pulse to punch " the technology gets used to 8mm or above board thick, improve the efficiency of 40% above in order to achieve, reduce what the perforative aperture of 3/4 brings about with fuel factor to be out of shape, splash a phenomenon instead, the dependability that improves cut process at the same time prolongs lens and the life that cut the mouth. Reduce specific power consumption: Because report is changed into the efficiency of laser all the time very low, and electric cost the development mushroom as economy, thereby incentive power source is controlled to semiconductor from valve progress, such not only can promote laser property, reduce electric energy and laser gas to use up significantly, assure a client thereby more economy more the production of environmental protection is made. Responsible process controls: Perfect reflex keeps apart the life of all lens when the technology lengthened material of cut tall reflex, plasma cloud control assures cut quality, smooth road protection and afore-mentioned " can accuse pulse to punch " the technology raised dependability. The control platform that human nature changes: The transmission that high speed CNC makes machine plan bulkily is inside a few seconds and not be a few minutes are finished, entrance equipment must have Chinese interface, 15 " the indication screen of above and feeling operation is simple and reliable. Laser Cutting machine develops high speed to change Ms. Eva Schwinghammer: "Machine of TRUMATIC L 3050Laser Cutting represented the level that at present the technology develops, linearity drive system received perfect application in cut machine, make Laser Cutting machine reached unprecedented treatment speed and acceleration value, brought impressive productivity growth for the user. " this is to connect it is fast 3 years ago those who make is brand-new machine of laser of cut of 2 dimension 5kW. Meanwhile, steep drive technology has been applied at machine of all 50 series Laser Cutting, include TRUMATIC L 6050. For the freeboard rate that brings this technology changeover becomes the cut career that fits in ideal, german company recommends the Laser Cutting opportunity that contains 6kW laser now, same time applies at TRUMATIC L3050, L4050, L6050. Above all, had FLYCUT, make the function that arranges cheek by jowl each other is contained between contour line, can improve productivity 70% ; Next, increase quality and manufacturing stability to the order is operated to fall in nobody, know fast design an automatic nozzle changes device; Finally, when plank or plate thickness are changed, the process can choose correct spray head automatically, is not by the operation personnel handiwork is finished. Machine of use TLF6000Laser Cutting means treatment speed to be able to rise 36% , affect manufacturing efficiency from this. Accumulate the treatment of limits to bedding face especially. When high speed machines thin plate, TLF6000 achieves cut speed 40m/min effectively; When high speed cut the biggest board thick can amount to 4mm. Nextpage electric spark machines omnipresent Mr Yang Dayong: Electric spark processing technique from 20 centuries 40 time are invented since, in modern science and technology drive below, as a result of its distinct advantage development becomes a kind of all in all process instrumentation, made up for a tradition to machine the methodological inadequacy in modern manufacturing industry, received wide application. Be in especially mechanical (especially the mould is made) , the domain such as product of aerospace, car, microelectronics, home appliance has very important place. Current, as the progress of microelectronics, computer and automata technology, technology of electric spark form cutting got flying development. Because electric spark form cutting has blame contact treatment, wait for a characteristic imperceptibly with Rou Kegang, nicety, its application range is wider and wider. Machine a mould, like model of die, forging die, plastic pattern, drawing, Die Casting model, extrusion die, glass model of agglomeration of model, bakelite model, argil model, pulverous metallurgy, decorative pattern model is waited a moment. Electric spark treatment can undertake after quench, discharged heat treatment metabolic to correct a problem. A variety of model antrum but integral treatment, because need to spell the error that install and brings,avoided groovy machining method. The difficult treatment data such as high temperature alloy is processed in the domain such as aerospace, machinery, for example, the turbine lamina of aviation engine, its material is hard the heat-resisting alloy of pliable but strong, electric spark treatment is appropriate technique. Imperceptible nicety is machined, can be used within limits normally model aperture treatment, be like bar of atomizer of aperture of silk of fiber different gush, engine, electron microscope parts of an apparatus of aperture, laser. Machine all sorts of figuration cutting tool (hard alloy, get together brilliant diamond cutting tool) , the figuration spare parts such as example, tool, measure, whorl. Assist utility, if purify breaks off the tap in the spare parts, broach, repair wears away, run add up to gear clench the teeth etc. The cut of all sorts of workpiece and material, include the cut of material, cut of special construction part, cut is imperceptible narrow seam reach imperceptible narrow the spare parts that seams composition (if the metal is bar net, slow frame of down-lead of wave structure, integrated circuit) . A variety of tall hardness, Gao Rong burns difficult treatment material, be solved by one by one of electric spark processing technique. The complex, exact pattern that a variety of machining are hard to realize and spare parts are captured by place of electric spark processing technique. MES and network make terminal foreground value Mr Wang Xuejun: Gain ground gradually as what numerical control machine tool uses, a lot of enterprises begin to explore the way that raises rate of actuate of numerical control machine tool. Especially those businesses that pursue much breed production, the job such as understanding of state of the management of the work out of the program, arrangement that produces a plan, cutting tool and spot facility work took up many time, 30% what the machine tool produces the time of profit actually to be less than total time even. To solve this one problem, the concept of MES was carried, MES is " Manufacturing Execution System " English abbreviate, chinese interpreter is " make executive system " . MES undertakes to workshop production process compositive turn management, implementation information is compositive with share, achieve a workshop to produce the target that process whole overall situation optimizes thereby. Current, the MES program that is aimed at machining industry is very much, but real effect is good not much however, its main problem depends on what bottom number of plies occupies collecting on. System of great majority numerical control does not have as compositive as the network capacity now, a lot of data that MES needs still should collect system of the input after finishing by the person, the it is particular to use a gender easily to existing problem of the dependability of data and system. Campstool of Japanese hill Qi is overcome (Yamazaki Mazak) the company is early in 20 centuries 90 time metaphase foreknows with respect to acumen ground IT and the value that production technology ties, the numerical control system that rolled out the first kind of network at was being controlled 1998 through old development - series of Mazatrol Fusion 640, the MES software that developed form a complete set for it - Cyber Production Center. Pass Cyber ProductionCenter, of the plan weave, the concentration of data of the make known to lower levels of production instruction, cutting tool manages and the feedback of condition of monitoring, machine tool is waited a moment, can be aimed at corresponding machine tool to undertake directly through the network entirely. System of numerical control of series of Mazatrol Fusion 640 solved what bottom number of plies occupies to collect a problem well, make the machine tool that provided system of numerical control of series of Mazatrol Fusion 640 makes terminal into the network that goes up for real significance. CNC Milling