Compositive technology is in JCS workshop information crock of application in building product line

The crock lid that the day grows a crock to build limited company is accurate flexible product line, used JCS workshop information compositive technology comes compose builds system of product line management. The article emphasizes the introduction to comprise the function of this each subsystem that runs a system, the application that passes each subsystem raised this product line to be in much model, change the day that the manufacturing efficiency overview in process of treatment of lid of Pi quantity crock is located in day of the Anhui province to grow grows a crock to build limited company is home the biggest cylinder builds one of manufacturers, produce different type for form a complete set of many diesel engine factory the crock lid of different specifications. Lid production enclothed the crock of this factory to cast a mould to make, treatment of machine of lid of cast production, crock and examining whole process. They use machining center in great quantities in machine treatment process, be in recently the lid of a crock of mount a horse is accurate flexible machining center of machining center of 15 KT1500 vertical and 4 TH6363 horizontal was used in product line, configured the tool clamping apparatus that gets used to different specifications model, have 4 crocks / the ability that lid of 6 crocks of diesel engine crocks machines. Compositive technology comes to the JCS workshop information that this product line used institute of Beijing machine tool compose builds system of product line management. Administrative system includes: The subsystem such as subsystem of monitoring of condition of machine tool of subsystem of management of operation of product line of cutting tool of network of switch of data of JCS-DNC product line, JCS-TOOL and subsystem of management of labour clamping apparatus, JCS-SFC, JCS-Ethernet and terminal of JCS-Supervision product line, diagram of structure of its product line is shown 1 times like the graph. Graph 1 product line forms database of diagram product line one, of product line database form shed product line to cover spare parts craft, treatment with the database with main data schedule of data of operating mode of the task, cutting tool and information of labour clamping apparatus, machine program, machine tool, production, and equipment and manpower resource. Change and abound what the data in the database can form according to the addition of line of the products, equipment gradually, in order to get used to the change of the sort of treatment spare parts and crop. The graph builds treatment craft 2 crocks to administer a plan working procedure of 3 crocks of lids uses cutting tool detailed account 2, the hardware technical data that hardware technical data manages the place in be aimed at product line database to include, the design in the system has module of spare parts craft, content of situation of the working procedure that can input a spare parts, labor (if pursue,show 2 times) . The correlation in this module watch of the treatment facilities of working procedure correspondence, machine program, cutting tool and information of compensating parameter of cutting tool D/H (if pursue,show 3 times) . 3, NC program database and NCbase of order flow management (1) the lid of diesel engine crock that the NC program that in using firm order to name regulation to supervise production, uses grows a factory to producing a variety of model at the same time in the day, the NC program before this uses file management means. Of the program name a method to be: Name of file of NC main program uses 4 digit word (spare parts model (two digit word) + working procedure date (two digit word) ; Subprogram file name also uses 4 digit word (working procedure date + subprogram serial number) . For example model builds the 6th foreword for the crock of WX4102 machine program name is 4106, the subprogram in this foreword is ordinal name for 601, 602.

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. Because be put in 4 crocks of a variety of crocks to cover a part, their treatment craft has quite big similar sex, because this exists many 4106, 4107.

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machine program, easy aborning is caused promiscuous. Graph machine program of 4 spare partses names what offer in regular new system to name regulation to be: Spare parts name (date) + working procedure date + [subprogram date] . Because this corresponding program name is WX4102-06, subprogram,the name is WX4102-06-01, WX4102-06-02.

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. The crock shell spare parts of the factory all has each diesel engine oneself name particularly and number, with name of its spare parts (date) named machine program will be exclusive and as corresponding as specific working procedure content. Spare parts name should be inputted only when be being used actually, all related to this spare parts machine program in the database can list instantly (if pursue 4) . Graph 5 programs manage flow (2) realized order flow to run JCS workshop message compositive technology provided strict program government technological process, have all NC program database government, make technical personnel governs an amount easily all sorts of NC programs with various, different version. Numerical control program can is to edit by cent in whole lifecycle, try cut, Suo Dinghe finalizes the design 4 condition, if the graph is shown 5 times,its manage flow. The limits of authority with the different person that use through gifting, make program management more safe, efficient. JCS-DNC of network of switch of product line data one, the data sort production that exchanges the exchange in the network in data and administrative activity need are running a system between each subsystem, and the trade that following data has between administrative system and treatment system: Machine program / information of knife filling file, operating mode (machine tool condition) , arrangement of program information, exercise and cutting tool preparation. Local area network and switch of database implementation data are passed between each subsystem; The data switch between administrative system and treatment system comes true through JCS-DNC network. 2, the device that data uses on the JCS-DNC structure product line of commutative network uses equipment of system of FANUC OiMC numerical control, part to use FANUC18i MB5 system for the most part. When compose builds a network, pass the server that string together a mouth to the machine tool of OiMC system (string together a mouth to turn aether network equipment, the CN251016 that is like MOXA, Nport5110) accept aether web, the machine tool of 18iMB system accepts aether web directly, and by server of a DNC (personal computer) management (see a picture 1) . 3, the characteristic of data switch network (1) it is OK to enclothe JCS-DNC of all communication agreement the net of couplet of numerical control equipment that implementation has the consultative interface such as RS232/422, TCP/IP, Wireless, extensive adaptability is had when compose builds data to exchange a network. (2) the collection that can realize a variety of operating mode data the data that JCS-DNC uses collects a method to include: Numerical control function of DNC of program of news of the application of grand program function, operating mode, system (FANUC Ethernet) application and data of use operating mode are collected implement wait for a method. Graph 6 numerical control the machine tool equipment that the application of grand program and program of operating mode news cannot get operating mode information actively to the computer, use numerical control normally grand program function and program of operating mode news will gather operating mode information (if pursue 6) . At this moment operating mode information sends DNC lead plane actively by machine tool side. To having the numerical control system of DNC interface, the JCS-Ethernet of subsystem of monitoring of machine tool condition that the FOCAS1 that uses FANUC firm develops, can realize the collection of information of more machine tool state. With before the point that states data to collect means to differ depends on, the computer besides can obtain all sorts of treatment information actively, include life of list of program of machine tool coordinate, system, moving condition and parameter, cutting tool, call the police information and operation personal details, still can control this machine tool remotely. Graph data of 7 operating mode is collected implement operating mode data is collected implement MDNC05 (graph 7) it is a kind of installation the has whole character clavier and liquid crystal to show field data terminal on the machine tool, the hand that realizes data of manufacturing site operating mode is moved collect with the report. The operation is handy, apply to all numerical control equipment and equipment of blame numerical control. It is OK the hand is moved collect and report manufacturing field data (99 kinds define a function oneself, can agree according to needing proper motion) : Status of date of current treatment spare parts, facility (machine medium, disengaged, breakdown) , in finished state of result of inspection of circumstance of cutting tool preparation, quality, task. 4, a on product line of JCS-Ethernet of supervisory system of machine tool state horizontal machining center of 800800 arranges the mould section of a construction project that is in this factory, use as at ordinary times mould treatment, use at 6 crocks of crocks cover treatment when product line, for the balance the need of metre also will participate in the production of crock of lid. This machine tool deployed FANUC18iMB5 system, because this carries aether network,direct couplet exchanges a network into JCS-DNC data, can use FTP means to access machine program. Because its have function of aether net interface, used JCS-Ethernet(V4 in this system so.

Software of monitoring of condition of 0) machine tool gets the whole position data of the machine tool, in order to obtain more substantial manufacturing monitoring information. System advocate the interface is shown 8 times like the graph. Graph 8 JCS-Ethernet advocate interfacial JCS-Ethernet (4.

0) the software of monitoring of machine tool condition that is in the light of the network of treatment facilities couplet that uses FANUC I series to have system of numerical control of aether net function development. This software has the module such as monitoring of facilities distribution, operation management, condition and efficiency statistic, because this is using numerical control of FANUC I series entirely,use in systematic product line or a group of planes. 5, product line is with JCS-TOOL of subsystem of cutting tool management on line of this crocks of lid deployed management of JCS TOOL cutting tool and preparative subsystem. The main function module of this subsystem has: Inquiry of task of preparation of management of craft of database of main cutting tool, spare parts, cutting tool, cutting tool prepares (configuration) , the function such as cutting tool memory and cutting tool inquiry. Can offer stock for technologist / the inquiry function of online cutting tool, correctly preparation gives the cutting tool that needs in production. The cutting tool that this system has much storeroom to manage a function to be able to realize entire plant to use, concentration that includes labour to place measure even manages. Graph graph of statistic of 9 equipment efficiency pursues statistic of 10 production schedule pursues 6, the manufacturing characteristic that product line exercise manages system of subsystem JCS-SFC JCS-SFC to be aimed at product line product, it is dominant with the craft course of product or spare parts, circumstance of preparation of clamping apparatus of integrated consideration knife and equipment / manpower resources capacity, finish the task automatically to allot. The main function module of this subsystem has: Management of equipment of statistic of management of spare parts craft, task management, efficiency, breakdown statistic, manufacturing schedule statistic, machine tool and historical record. JCS-SFC and JCS-DNC and JCS-Ethernet use data interface of the standard, can dog in real time the pool that production has all sorts of data, can make all sorts of etc with changeful form, contented production runs the requirement of each phase. The operating mode information such as the collects a machine tool automatically handling time when product line moves and treatment amount, it is a basis with this, come through efficiency statistic module the utilization rate of statistical machine tool and manufacturing schedule in finished state, make all sorts of chart, etc, if pursue 9 with the graph 10 are shown. 7, product line terminal shows trends of product line of inquiry subsystem JCS-Supervision shows inquiry subsystem JCS-Supervision is the module of overall message monitoring in system of product line management, can the equipment state in product line of report of ground of real time, figure and manufacturing situation. The dynamic information such as the moving condition that the person that use can examine each to machine equipment at any time and operation record. In applying actually, this module can be installed at management department, also can put on product line to be used as system of product line terminal. The manufacturing workshop conclusion that the graph grows a crock 11 days to build limited company builds the system of product line management that implements on product line in the crock, more comprehensive ground used JCS workshop information compositive technology. Undertook to the machine program that uses in production the program names regular agreement, build leave foreword database and order flow to run a system, normative the management of the program; Build through what product line data exchanges a network implemented system of product line management between each subsystem, and the data switch with treatment facilities and compositive. The application of each subsystem makes product line is changing a product to change when batch is produced, shortened manufacturing preparation time, reduced the manufacturing statistic time, efficiency that improved management. Graph the 11 manufacturing workshops that to use JCS workshop information the day of compositive management technique grows a crock to build limited company. CNC Milling