Manipulator of Gudel thin arm develops line ball automatically

The manufacturing efficiency of stamping workpiece and quality besides related to products plan and mould outside, also have very big concern with carried process. Automation is carried not only fast and accurate, of the manufacturing efficiency that can improve punch product line greatly and stamping workpiece get offline percent of pass, the follow-up technology that manufactures for the car provides safeguard. The optimal choice of automatic punch line develops line ball to the car, current, the fastest metre that in sheet second mode issues is homebred press 12 times / Min, deploy why to plant the productivity that automation equipment will decide to develop line ball directly, and the equipment of investment outclass automation as a result of press, the manufacturing efficiency that is like automation equipment under press, the share that can cause press to invest is wasteful, if rectify a line to use the run mode with manipulator and completely synchronous press, the top traversal speed that can assure to make a line is achieved 12 times / Min. My company has several hands to use line of punch of automation of manipulator of line of punch line, robot automation punch and Gudel sheet arm at present. The hand uses punch line devoted and inferior, but the person safety hidden danger with constant presence, efficiency is inferior; Line of robot automation punch is devoted and medium, hidden danger of nonexistent person safety, but product line cannot synchronism moves, efficiency is medium; Line of punch of automation of manipulator of Gudel thin arm is devoted and tallish, hidden danger of nonexistent person safety, product line is OK and complete synchronous, efficiency is taller. Of 3 kinds of product line yield investment comparing is 1:1 roughly.

089:1.

26. photograph comparing, manipulator of Gudel thin arm is in application of car punch automation with its high speed, accurate transmission and higher sexual price get than the advantage the favour of my company. Top traversal speed can be as high as manipulator of Gudel thin arm 12 times / Min, repeat fixed position precision to amount to ± 0.

2mm. Because be direct and deferent, every automation unit needs a Duan Shi only implement, and traditional automation unit needs 3 Duan Shi however implement. Pick up in end implement the respect can reduce moving cost greatly. The automation system that manipulator of thin arm of my company Gudel develops line ball automatically includes thrum to tear open battlements and compressor wire spare parts to transmit two subsystem (integral series preconceived idea pursues 1) . Graph the moving thrum that thrum of line of 1 automation punch dismantles buttress system dismantles buttress system (see a picture 2) working flow is: The manipulator that tear open a battlements sends magnetism leather belt plane from panel of collect of board makings car, machine of magnetic leather belt carries panel to send toward the stage in be opposite through scanner, the stage in be opposite undertakes correction to panel position according to scanning result. Graph 2 thrum tear open buttress system to tear open a battlements manipulator movement is simple, can realize Y way (graph 2 in the direction between two cars) with Z direction (vertically extent direction) rapid movement, satisfy use requirement. How to detect of double panel on manipulator sensor, can avoid manipulator collect double send modular antrum to damage thereby mould. Manipulator still installs glazed report sensor, detect the collect circumstance of panel. In producing a course, should produce a battlements batch pile, the immediateness that magnetic force segregator installs switch detects end makings, systematic work accuses machine send move stack batch pile produces a statement, manipulator needs switch to another battlements batch pile continues to produce. This line has car of two battlementses makings in Y direction setting, avoid a battlements to expect switch is caused stop a line, those who make produce is successional be able to assure, when and when some edge the car appears breakdown needs to be maintained from the line, product line can use another car to keep production. In respect of fixed position of board makings car, the immediateness that we changed a tradition switch detects means, use laser range finder to undertake detecting, increased the stability of the precision that the car advances and range finding. Nextpage is detached and main the purpose is to prevent to much panel enters modular antrum at the same time and damage mould. To iron panel, detached means can take kind of magnetic force depart, those who be manipulator is fast carry provide sufficient preparation. Magnetic force segregator is had but degauss function, protect the security of jockey, convenient operation. In process of high speed production, to assure to carry quality, avoiding panel to glide is very necessary. Magnetic conveyer belt can avoid the slippage of panel effectively in the use of high speed line, be in be opposite, offer assure. Magnetic leather belt but panel accurate transmit to the stage in be opposite, avoid fixed position 2 times to had appeared to be adjusted greatly. Design of magnetic leather belt is two-way move, arrive when collect of two axes manipulator when double panel, labour accuses machine general to send an instruction to ask magnetic leather belt moves reversely, will double panel sends toward double reclaim work or material rest. The action of the stage in be opposite is right panel has final fixed position, so that let,go up makings manipulator collect reachs the designated position the panel with proper place is accurate send a model pitch. What my company uses is a kind of brand-new scanning the technology in be opposite, its work basically the principle is the panel that delivers magnetic leather belt take into line scanning video, next as video as the standard that saves beforehand contrast reachs the position is differred. Labour accuses machine basis the way that the position needs computation to give panel place to need shift and mobile quantity, the stage in be opposite by what have 7 servo axis next undertakes correction to the position of panel. Because scan,the stage in be opposite is carried out by independent athletic system, the process enough that carries panel in manipulator is finished in be opposite, whole scanning is right in need not take up the time of entire line, scan namely in be opposite, finish at manipulator collect panel first. The line transmits the moving compressor of compressor line transmission subsystem the working flow of subsystem is: The iron panel after position of makings manipulator collect is amended on sends the first compressor model pitch; The manipulator between compressor will finish the drawing, part that cuts the working procedure such as edge, flange and punching to send below one work respectively; The part that manipulator completes punch sends a makings leather belt plane; Outside giving machine of makings leather belt to send a crawl the part; Artificial collect spare parts holds draw a frame round. New-style manipulator (see a picture 3) get rid of besides needless motion, the linear motion that retains two X way only circles the whirligig of Y direction with two, airframe machinery structure gets simplifying, be helpful for high speed moving not only, and electric control also gets simplifying. Manipulator still installs glazed report sensor, detect the collect circumstance of panel. Graph how does compressor of 3 new-style manipulator offer around manipulator to use of special coder, affirm the mutual position of compressor, manipulator with real time, the complete synchronism that realizes compressor and manipulator moves, improve manufacturing efficiency. String tail is carried main by left, medium, right 3 levels give aircrew of makings leather belt to become. Machine of left, right leather belt can part only towards the left or right move, and machine of intermediate leather belt allows towards the left or right move. When product line high speed moves, ask the rate that holds draw a frame round also is accelerated subsequently. Bilateral leather belt gives the rate that expects the design that holds draw a frame round can raise outfit casing, can reduce a worker to fit the labor strength of casing greatly. The termination of machine of or so leather belt installs glazed report sensor to detect for the spare parts action, when have not enough time to hold draw a frame round when the spare parts and moving to leather belt to carry a department, photoelectricity sensor will make feedback and make labour accuses machine issue signal of inactive of unilateral leather belt, avoid a spare parts to drop; Prevent manipulator to place a spare parts to bring about accumulation and injure a spare parts to leather belt machine again at the same time. When short time of occurrence trouble of engine of some edge leather belt cannot restore, product line allows machine of unilateral leather belt to undertake demoting moving keeping production, and attaint or the leather belt machine that are put in breakdown can undertake leaving line rehabilitate or trouble removal. Product switch and production of 3 working procedure carry a function except normal production beyond, entire line still has other and add function, make manufacturing process more safe and efficient, more human nature is changed. In producing a course, product switch is inevitable, because need to stop a line when switch, how reason reduces switch time is the task that each manufacturer is studying. Gudel automation system will make line equipment (include compressor) undertake planning as a whole administrative, in always accuse a stage to be able to realize unified switch. When the product switch that always controls a station the instruction is given out, the makings car, car in be opposite exits the battlements to be not work area, all manipulator move to be moved in one's hand change Duan Shi implement the position, all compressor are automatic mould of switch new product. Different stamping workpiece, having diverse working procedure demand, a few simple spare partses need 3 working procedure to be able to be finished only. This kind of spare parts needs friend only run 3 compressor to be able to finish punch. Run an equipment to waste the sources of energy not only more, and the risk that can increase equipment safety, trouble. The design of Gudel automation system makes 3 working procedure are produced be able to come true smoothly and need not run all compressor, need to running industry for nothing only place turn receive workbench, save the sources of energy already, make sure facilities is safe, can raise efficiency and rate again. Design of equipment of entire line automation has self-lubricating function, move to achieve proper time or circulate certainly when the system, systematic work accuses machine general to give out an instruction to ask lubricant system is oily to equipment pump, carry out self-lubricating care and maintenance. Safe system and spare parts dog the safety of line of my company punch defends the system uses crawl and grating to cooperate. To the area of high speed, high risk, crawl of uniform installation safety; Have the area that low speed runs only, the blame that like the blame that board makings car exits work area and mould workbench exit work area, can install safe grating, match phonic light to call the police when safe grating is started. Close in what install safe crawl area installs exit. Enter when production or maintenance technician need close when unit, need to control a box to issue entered plea in exit above all, right now the equipment inside unit will move to safe place and cut off the sources of energy to supply, after safe indicator light indicates security, personnel Fang Kejin enters operation. Close in every inside area, return a setting to have flee for one's life the door, main purpose is accident circumstance should appear inside area, personnel need is used when urgent evacuate. Flee for one's life the door allows to be opened from unit interior only, and should flee for his life the door opens condition to fall, entire line equipment will be in safe condition. Produce personnel operation to avoid equipment misoperation to go to the lavatory, entire line is compositive and all manipulator end is picked up implement photoelectricity sensor and the part that the mould installs detect sensor, whole to production process undertakes dogging effectively. When the spare parts the accident drops or the spare parts is in the malposition of modular antrum truly when, sensor detects give accident circumstance to happen, prevent a system to continue to move, in order to protect facility. The last word is among the environment of market economy, competition is unusually intense, each enterprise is aimed at market development to study logical producer pattern, person of in an attempt to uses up his just, make the best use of everything. Manipulator of similar Gudel thin arm develops the omnibus price such as line ball automatically to compare excellent industrialized way to will obtain more to produce a business approbate and apply. CNC Milling